China OEM China Famous CZPT Model Telescopic Hydraulic Cylinder for Dump Truck and Trailer vacuum pump for ac

Product Description

Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.

FC telescopic front-end(front mounting) cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.

Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.

The hydraulic system including hydraulic oil tank, gear pump, lift valve, air control valve and limit valve, oil pipe and joints.

Product Details

series  model

L1

L2

L3

L4

L5

L6

ΦA

Pipe joint

Applicable cargo box length(mm)

Overhang length(mm)

Lifting angle

Lifting weight(Kg)

Fuel tank selection
recommend(L)

1

3

7

3TG-F137*3830

200

65

360

60

325

1585

Φ60

G1

4700-5300

800

47-52°

43

80

4TG-F137*3830

200

65

360

60

325

1270

Φ60

G1

4700-5300

800

47-52°

31

80

4TG-F137*4280

200

65

360

60

325

1390

Φ60

G1

5300-6000

800

47-52°

36

80

4TG-F137*4800

200

65

360

60

325

1510

Φ60

G1

5800-6500

800

47-52°

36

80

1

5

7

4TG-F157*4280

245

65

360

60

325

1385

Φ60

G1

5300-5800

800

47-52°

53

80

4TG-F157*4800

245

65

360

60

325

1505

Φ60

G1

5800-6500

800

47-52°

53

100

4TG-F157*5100

245

65

360

60

325

1580

Φ60

G1

6200-6800

800

47-52°

58

100

4TG-F157*5390

245

65

360

60

325

1655

Φ60

G1

6600-7200

800

47-52°

58

100

5TG-F157*4050

245

65

360

60

325

1125

Φ60

G1

5000-5500

800

47-52°

46

80

5TG-F157*4280

245

65

360

60

325

1165

Φ60

G1

5300-6000

800

47-52°

46

80

5TG-F157*4800

245

65

360

60

325

1265

Φ60

G1

5800-6500

800

47-52°

49

80

5TG-F157*5100

245

65

360

60

325

1340

Φ60

G1

6200-6800

800

47-52°

49

80

5TG-F157*5390

245

65

360

60

325

1385

Φ60

G1

6600-7200

800

47-52°

49

80

1

7

9

4TG-F179*4600

245

65

360

65

325

1455

Φ60

G1

5600-6300

800

47-52°

66

120

4TG-F179*4800

245

65

360

65

325

1505

Φ60

G1

5800-6500

800

47-52°

66

120

4TG-F179*5100

245

65

360

65

325

1580

Φ60

G1

6200-6800

800

47-52°

70

120

4TG-F179*5390

245

65

360

65

325

1655

Φ60

G1

6600-7200

800

47-52°

70

120

4TG-F179*5780

245

65

360

65

325

1750

Φ60

G1

7200-8000

1000

47-52°

70

135

6TG-F179*5780

245

65

360

65

325

1270

Φ60

G1

7200-8000

1000

47-52°

49

120

2

0

2

4TG-F202*5390

280

65

360

65

325

1675

Φ65

G1

6600-7200

800

47-52°

92

165

4TG-F202*5780

280

65

360

65

325

1770

Φ65

G1

7200-8000

1000

47-52°

96

165

4TG-F202*6180

280

65

360

65

325

1870

Φ65

G1

8000-8500

1000

47-52°

96

185

5TG-F202*7200

280

65

360

65

325

1770

Φ65

G1

8700-9500

1000

47-52°

88

185

 Note: The above product models are our company’s regular product models. Customers are requested to choose regular products as much as possible, which can improve the delivery time and service quality. 

Workshop with advanced equipment:

Exhibition:

Certificates: ISO9001, IATF 16949:2016, CE,etc.

FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
      Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes

Q2: What’s your cylinder’s advantages ?
      The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
      The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
      Competitive price!

Q3: When your company be established ?
      Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
      We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.

Q4: How about the delivery time ?
       7-15 days approximately.

Q5: How about the cylinder’s quality gurantee ?
      One year.

 

Certification: CE, ISO9001, IATF 16949:2016, SGS
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

Can hydraulic cylinders be used for precise operations like CNC machining or molding?

Yes, hydraulic cylinders can be used for precise operations like CNC machining or molding. While hydraulic systems are commonly associated with heavy-duty applications, they can also provide the necessary precision and control required for precise operations in CNC machining and molding processes. Here’s a detailed explanation of how hydraulic cylinders can be utilized for such precise operations:

1. Force and Control:

– Hydraulic cylinders are capable of generating substantial force, which is essential for precise operations in CNC machining and molding. By using hydraulic pressure, the cylinders can deliver the required force to cut or shape materials accurately or exert pressure for molding operations. The hydraulic system allows precise control over the force applied, ensuring consistent and reliable performance.

2. Adjustable Speed and Positioning:

– Hydraulic cylinders offer adjustable speed and precise positioning capabilities, making them suitable for precise operations. By controlling the flow of hydraulic fluid, the speed of the cylinder’s movement can be adjusted according to specific requirements. This adaptability allows for fine-tuning the machining or molding process, achieving the desired precision in material removal or shaping. Hydraulic systems also enable accurate positioning of tools or molds, ensuring precise operations.

3. Integrated Feedback Systems:

– Advanced hydraulic systems can incorporate feedback sensors and control mechanisms to enhance precision in CNC machining and molding. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly, allowing for precise and accurate control over the operations. The feedback systems help maintain consistent performance and compensate for any deviations, ensuring high precision.

4. Damping and Vibration Control:

– Hydraulic cylinders can be equipped with damping mechanisms to minimize vibrations and ensure stability during CNC machining or molding operations. Vibrations can negatively impact precision by causing tool chatter or material deformation. By incorporating cushioning or damping features, hydraulic cylinders help absorb shocks and suppress vibrations, resulting in smoother and more accurate operations.

5. Customization and Adaptability:

– Hydraulic cylinders can be customized and adapted to meet the specific requirements of CNC machining or molding processes. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with precise specifications. Customized hydraulic cylinders ensure optimal performance and compatibility for precise operations, enabling seamless integration into CNC machines or molding equipment.

6. Energy Efficiency:

– Hydraulic systems can be designed to be energy-efficient, contributing to cost savings in CNC machining or molding operations. By utilizing variable speed pumps, efficient control valves, and well-designed hydraulic circuits, energy consumption can be optimized. This efficiency reduces heat generation, leading to improved stability and precision in operations while minimizing energy costs.

7. Maintenance and Calibration:

– Regular maintenance and calibration of hydraulic systems are essential to maintain their precision in CNC machining or molding applications. Proper lubrication, inspection of seals, and replacement of worn-out components help ensure optimal performance. Regular calibration of control systems and feedback sensors ensures accurate readings and reliable operation, contributing to precision in machining or molding processes.

In summary, hydraulic cylinders can be effectively used for precise operations like CNC machining or molding. Their ability to generate substantial force, adjustable speed and positioning, integration with feedback systems, damping and vibration control, customization and adaptability, energy efficiency, and proper maintenance contribute to achieving the required precision in these operations. By leveraging the strengths of hydraulic systems, manufacturers can enhance the accuracy and reliability of CNC machining or molding processes, resulting in high-quality products and improved productivity.

hydraulic cylinder

Customization of Hydraulic Cylinders for Marine and Offshore Applications

Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:

  1. Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
  2. Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
  3. High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
  4. Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
  5. Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.

In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.

hydraulic cylinder

What maintenance practices are essential for extending the lifespan of hydraulic cylinders?

Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:

1. Regular Inspections:

– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.

2. Cleanliness:

– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.

3. Proper Lubrication:

– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.

4. Seal Maintenance:

– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.

5. Pressure Checks:

– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.

6. Control Valve Maintenance:

– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.

7. Cylinder Alignment:

– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.

8. Preventing Overloading:

– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.

9. Training and Operator Awareness:

– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.

10. Documentation and Record-Keeping:

– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.

By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.

China OEM China Famous CZPT Model Telescopic Hydraulic Cylinder for Dump Truck and Trailer   vacuum pump for ac	China OEM China Famous CZPT Model Telescopic Hydraulic Cylinder for Dump Truck and Trailer   vacuum pump for ac
editor by CX 2023-10-16