China Professional 3 Stage Single Acting Plunger Type Hydraulic Cylinder for Dump Truck supplier

Product Description

Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.

FC telescopic front-end cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.

Designed for for Dump Truck applications, FC series cylinder with 3-6 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.

Workshop with advanced equipment:

 

Certificates: ISO9001, IATF 16949:2016, CE,etc.

FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
      Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes

Q2: What’s your cylinder’s advantages ?
      The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
      The steel is quenched and tempered and all raw materials are good quality from world famous companies.
      Competitive price!

Q3: When your company be established ?
      Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
      We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.

Q4: How about the delivery time ?
       15 days approximately.

Q5: How about the cylinder’s quality gurantee ?
      One year.

 

Certification: CE, ISO9001, IATF 16949:2016, SGS
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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single acting hydraulic cylinder

How does a single-acting hydraulic cylinder contribute to energy-efficient force generation?

A single-acting hydraulic cylinder contributes to energy-efficient force generation through its design and operating principles. Here’s a detailed explanation:

1. Unidirectional Force: Single-acting hydraulic cylinders generate force in one direction, typically in the extension stroke. This unidirectional force generation eliminates the need for hydraulic fluid to exert force in the opposite direction, resulting in energy savings. The hydraulic system only needs to supply fluid to extend the cylinder, while the retraction of the piston is achieved through the force of gravity or other external means, reducing the overall energy consumption.

2. Reduced Fluid Volume: Single-acting hydraulic cylinders require a smaller volume of hydraulic fluid compared to double-acting cylinders. Since these cylinders operate primarily in one direction, the fluid volume needed for extension strokes is lower. This reduction in fluid volume leads to energy savings in terms of pumping and circulating the hydraulic fluid.

3. Lower Pumping Requirements: The unidirectional force generation of single-acting hydraulic cylinders reduces the workload on the hydraulic pump. As the pump only needs to supply fluid for extension strokes, the pump size and power requirements can be optimized, leading to energy efficiency. This is particularly beneficial in applications where the hydraulic system is powered by electric motors or other energy sources.

4. Gravity-Assisted Retraction: Single-acting hydraulic cylinders often utilize the force of gravity or external forces to retract the piston during the return stroke. By leveraging these external forces, the hydraulic system can minimize the energy required for retraction. This is particularly advantageous in applications where the weight of the load or other external factors can assist in the retraction process.

5. System Optimization: Single-acting hydraulic cylinders allow for system optimization to maximize energy efficiency. By carefully selecting cylinder sizes, operating pressures, and flow rates, the hydraulic system can be designed to match the specific force requirements of the application. This optimization ensures that the system operates at its most energy-efficient operating point, minimizing energy waste and maximizing overall system performance.

6. Regenerative Systems: In certain applications, single-acting hydraulic cylinders can be integrated into regenerative hydraulic systems. These systems capture and reuse the energy generated during the retraction stroke, effectively recycling the energy that would otherwise be dissipated. By harnessing this regenerative energy, the overall energy efficiency of the system is significantly improved.

By employing these energy-efficient design and operating principles, single-acting hydraulic cylinders contribute to reduced energy consumption and improved overall system efficiency.

single acting hydraulic cylinder

How does a single-acting hydraulic cylinder handle variations in cylinder stroke and extension?

A single-acting hydraulic cylinder is designed to handle variations in cylinder stroke and extension efficiently. Here’s a detailed explanation:

Single-acting hydraulic cylinders operate by applying force in one direction, typically through the extension of the piston. They utilize hydraulic fluid pressure to generate and control the force exerted by the cylinder. Here are some key points on how single-acting hydraulic cylinders handle variations in cylinder stroke and extension:

1. Adjustable Stroke Length: Single-acting hydraulic cylinders can be designed with an adjustable stroke length feature. This allows users to modify the distance the piston can extend, accommodating different requirements and variations in stroke length. By adjusting the cylinder’s stroke, it becomes possible to control the range of motion and extension of the piston, ensuring compatibility with specific applications.

2. Customizable Mounting Options: Single-acting hydraulic cylinders offer various mounting options to facilitate flexible integration into different systems. The mounting configuration can be customized to suit the specific requirements of the application. Different mounting styles, such as flange mounts, foot mounts, or clevis mounts, provide versatility in accommodating variations in cylinder stroke and extension while maintaining stability and proper alignment.

3. Control Valve Regulation: Control valves play a critical role in regulating the flow of hydraulic fluid into and out of the cylinder. By controlling the rate of fluid flow, the valves enable precise control over the extension and retraction of the piston. Adjusting the valve settings allows for fine-tuning of the cylinder’s stroke and extension, ensuring accurate and controlled movement.

4. Position Sensing Devices: Single-acting hydraulic cylinders can be equipped with position sensing devices, such as linear transducers or proximity sensors. These devices provide feedback on the cylinder’s position and extension, allowing for real-time monitoring and control. By detecting and measuring variations in stroke length and extension, position sensing devices enable precise positioning and ensure consistent performance.

5. Cylinder Cushioning: To handle variations in cylinder stroke and extension, single-acting hydraulic cylinders may incorporate cushioning mechanisms. Cushioning helps to dampen the impact during the piston’s approach to the end of its stroke, reducing shock and minimizing the risk of damage. The cushioning feature allows for controlled deceleration and smooth operation, regardless of variations in stroke length.

It is important to consider the specific application requirements and consult the manufacturer’s guidelines to ensure proper handling of variations in cylinder stroke and extension. Manufacturers often provide recommendations and technical specifications to ensure optimal performance and safe operation.

In summary, single-acting hydraulic cylinders handle variations in cylinder stroke and extension through adjustable stroke length, customizable mounting options, control valve regulation, position sensing devices, and cushioning mechanisms. These features allow for precise control, flexibility, and reliable performance in a wide range of applications.

single acting hydraulic cylinder

What are the advantages of using single-acting hydraulic cylinders in hydraulic systems?

Using single-acting hydraulic cylinders in hydraulic systems offers several advantages. Here’s a detailed explanation:

1. Simplicity and Cost-Effectiveness: Single-acting hydraulic cylinders have a simple design, consisting of a piston, cylinder, and hydraulic fluid. This simplicity makes them cost-effective to manufacture, purchase, and maintain compared to more complex hydraulic cylinders. Their straightforward construction also facilitates easier installation and troubleshooting.

2. Unidirectional Force: Single-acting hydraulic cylinders generate force in one direction, typically extending the piston. This unidirectional force output is advantageous in applications where force is required in one direction only, such as lifting, pushing, or pressing tasks. The absence of a return stroke simplifies the hydraulic circuit and reduces complexity.

3. Efficient Power Transfer: Single-acting hydraulic cylinders offer efficient power transfer from the hydraulic fluid to the load. When hydraulic pressure is applied to the cylinder’s pressure chamber, it generates a linear force that moves the piston. This force is transmitted directly to the load, resulting in efficient power transmission without energy loss.

4. Compact and Lightweight: Single-acting hydraulic cylinders are generally compact and lightweight, making them suitable for applications with space or weight restrictions. Their compact size allows for easier integration into hydraulic systems, while the reduced weight minimizes the overall system weight. This can be advantageous in mobile or portable hydraulic equipment.

5. Reduced Complexity: Compared to double-acting hydraulic cylinders that require hydraulic fluid flow in both directions, single-acting cylinders have simpler hydraulic circuitry. This reduced complexity can lead to easier system design, installation, and maintenance. Additionally, the absence of a return stroke simplifies the control and valve requirements in the hydraulic system.

6. Lower Initial Cost: Single-acting hydraulic cylinders typically have a lower initial cost compared to double-acting cylinders. This cost advantage makes them an attractive choice for applications with budget constraints. However, it’s important to consider the specific requirements of the application and evaluate the overall cost-effectiveness, including factors such as performance, maintenance, and lifecycle costs.

7. Reliable and Durable: Single-acting hydraulic cylinders are known for their reliability and durability. With fewer moving parts and simpler construction, they are less prone to mechanical failures. This reliability ensures consistent performance and reduces downtime, resulting in increased productivity and operational efficiency.

8. Wide Range of Sizes and Capacities: Single-acting hydraulic cylinders are available in a wide range of sizes and capacities to suit various application requirements. Whether it’s a small-scale application or a heavy-duty industrial task, there are single-acting cylinders available to meet the specific force and stroke requirements.

In summary, the advantages of using single-acting hydraulic cylinders in hydraulic systems include simplicity and cost-effectiveness, unidirectional force output, efficient power transfer, compactness and lightweight design, reduced complexity, lower initial cost, reliability and durability, and a wide range of sizes and capacities. These advantages make single-acting hydraulic cylinders suitable for a variety of applications, offering effective and economical force generation in hydraulic systems.

China Professional 3 Stage Single Acting Plunger Type Hydraulic Cylinder for Dump Truck   supplier China Professional 3 Stage Single Acting Plunger Type Hydraulic Cylinder for Dump Truck   supplier
editor by CX 2023-10-19