Product Description
Products Description
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Product Name |
HSG Series Hydraulic Cylinder |
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Work Press |
7/14/16/21/31.5MPa 37.5/63MPa Can be Customized |
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Material |
Aluminum,Cast Iron,45mnb Steel,Stainless Steel |
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Bore Size |
40mm–320mm,Customizable |
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Shaft Diameter |
20mm–220mm,Customizable |
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Stroke Length |
30mm–14100mm,Customizable |
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Rod Surface Hardness |
HRC48-54 |
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Paint Color |
Black,Yellow,Blue,Brown,Customizable |
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Mounting |
Earring,Flange,Clevis.Foot,Trunnion,Customizable |
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Warrenty |
1 Year |
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MOQ |
1 Piece |
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Delivery Time |
7-15 Days,Also depands on specific demands |
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Certification |
ISO9001,CE |
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Company Profile
QIANGLIN HYDRAULIC MACHINERY CO., LTD
| QiangLin is a professional hydraulic equipment manufacturer, mainly engaged in hydraulic system design, manufacture, installation, transformation, sales, and technical services. Our manufacturing facilities are certified to the ISO 9001 standard. We are an approved supplier to many equipment manufacturers in China. We are also partners with many customers from America, Canada, Australia, Germany, England, and other European Countries. Product quality, shorter delivery time, and customer satisfaction are our long-term commitments to our CHINAMFG customers. Hope to be your partner. |
FAQ:
Q1: Are you a trading company or a manufacturer?
A: We have our own factory.
Q2: Are you able to make Non-standard or customized products?
A: Yes, we can.
Q3: How long is your delivery time?
A: Normally, the delivery time is 7 days if we have stock, 15-30 working days if we don’t. but it
also depends on the product
requirements and quantity.
Q4: Do you provide samples? are the samples free or not?
A: Yes, we can provide samples, but they are not free of charge.
Q5: What are your payment terms?
A: 30% deposit T/T or Irrevocable L/C at sight, If you have any questions, please feel free to
contact us.
Q6: What are your After-sales services?
A: Before shipment, Each individual product will be strictly inspected on our factory QC Process
System. In addition, We have a
Customer Service team to respond to customers’ questions within 12 hours. Being helpful in
solving customers’ problems is always our goal. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a single-acting hydraulic cylinder contribute to energy-efficient force generation?
A single-acting hydraulic cylinder contributes to energy-efficient force generation through its design and operating principles. Here’s a detailed explanation:
1. Unidirectional Force: Single-acting hydraulic cylinders generate force in one direction, typically in the extension stroke. This unidirectional force generation eliminates the need for hydraulic fluid to exert force in the opposite direction, resulting in energy savings. The hydraulic system only needs to supply fluid to extend the cylinder, while the retraction of the piston is achieved through the force of gravity or other external means, reducing the overall energy consumption.
2. Reduced Fluid Volume: Single-acting hydraulic cylinders require a smaller volume of hydraulic fluid compared to double-acting cylinders. Since these cylinders operate primarily in one direction, the fluid volume needed for extension strokes is lower. This reduction in fluid volume leads to energy savings in terms of pumping and circulating the hydraulic fluid.
3. Lower Pumping Requirements: The unidirectional force generation of single-acting hydraulic cylinders reduces the workload on the hydraulic pump. As the pump only needs to supply fluid for extension strokes, the pump size and power requirements can be optimized, leading to energy efficiency. This is particularly beneficial in applications where the hydraulic system is powered by electric motors or other energy sources.
4. Gravity-Assisted Retraction: Single-acting hydraulic cylinders often utilize the force of gravity or external forces to retract the piston during the return stroke. By leveraging these external forces, the hydraulic system can minimize the energy required for retraction. This is particularly advantageous in applications where the weight of the load or other external factors can assist in the retraction process.
5. System Optimization: Single-acting hydraulic cylinders allow for system optimization to maximize energy efficiency. By carefully selecting cylinder sizes, operating pressures, and flow rates, the hydraulic system can be designed to match the specific force requirements of the application. This optimization ensures that the system operates at its most energy-efficient operating point, minimizing energy waste and maximizing overall system performance.
6. Regenerative Systems: In certain applications, single-acting hydraulic cylinders can be integrated into regenerative hydraulic systems. These systems capture and reuse the energy generated during the retraction stroke, effectively recycling the energy that would otherwise be dissipated. By harnessing this regenerative energy, the overall energy efficiency of the system is significantly improved.
By employing these energy-efficient design and operating principles, single-acting hydraulic cylinders contribute to reduced energy consumption and improved overall system efficiency.
Can single-acting hydraulic cylinders be employed in hydraulic jacks?
Yes, single-acting hydraulic cylinders can be employed in hydraulic jacks. Here’s a detailed explanation:
Hydraulic jacks are widely used for lifting heavy loads in various applications, including automotive repair, construction, and industrial settings. They rely on hydraulic cylinders to generate the lifting force required to raise the load. Single-acting hydraulic cylinders are commonly employed in hydraulic jacks due to their simplicity and effectiveness. Here are some key points on using single-acting hydraulic cylinders in hydraulic jacks:
1. Lifting Mechanism: Single-acting hydraulic cylinders provide the lifting mechanism in hydraulic jacks. When hydraulic pressure is applied to the cylinder, the piston extends, exerting force on a load-bearing platform or lifting arm. This force lifts the load, allowing for easy lifting and positioning of heavy objects.
2. Compact Design: Single-acting hydraulic cylinders have a compact design, making them well-suited for integration into hydraulic jacks. The cylinder’s small size allows for efficient use of space, ensuring that the jack remains portable and easy to maneuver. The compact design also contributes to the overall stability and balance of the jack during lifting operations.
3. Manual Pumping: Hydraulic jacks employing single-acting hydraulic cylinders often feature a manual pumping mechanism to build hydraulic pressure. The operator pumps a handle or lever to actuate a hand pump, which pressurizes the hydraulic fluid and extends the cylinder’s piston. The simplicity of the manual pumping system makes hydraulic jacks with single-acting cylinders easy to operate and suitable for a wide range of applications.
4. Load Capacity: Single-acting hydraulic cylinders used in hydraulic jacks are designed to handle specific load capacities. The load capacity depends on factors such as the cylinder’s bore size, piston diameter, and overall construction. Hydraulic jacks employing single-acting cylinders are available in various load capacities to accommodate different lifting requirements, ranging from lightweight jacks for small loads to heavy-duty jacks for larger loads.
5. Safety Features: Hydraulic jacks incorporating single-acting hydraulic cylinders often include safety features to ensure safe and controlled lifting operations. These features may include overload protection valves, which prevent the jack from lifting beyond its rated capacity, and built-in pressure relief valves, which release excess pressure to avoid overloading the cylinder. Safety mechanisms contribute to the overall reliability and user safety when using hydraulic jacks.
It is important to follow the manufacturer’s guidelines and recommendations for the proper use and maintenance of hydraulic jacks employing single-acting hydraulic cylinders. Regular inspection and servicing are necessary to ensure optimal performance and safe operation.
In summary, single-acting hydraulic cylinders can be effectively employed in hydraulic jacks to provide the lifting mechanism. Their compact design, manual pumping operation, load capacity options, and safety features make them suitable for a wide range of lifting applications.
What safety considerations should be kept in mind when using single-acting hydraulic cylinders?
When using single-acting hydraulic cylinders, several important safety considerations should be kept in mind to ensure the well-being of personnel and the proper functioning of the equipment. Here’s a detailed explanation:
1. Pressure and Force Limitations: It is crucial to understand and adhere to the recommended pressure and force limitations specified by the manufacturer for the single-acting hydraulic cylinder. Exceeding these limits can lead to equipment failure, hydraulic fluid leaks, or other hazardous situations. Always operate the cylinder within its designed capacity to prevent accidents or damage.
2. Proper Installation: Ensure that the single-acting hydraulic cylinder is correctly installed according to the manufacturer’s instructions. This includes proper alignment, secure mounting, and appropriate connections. Improper installation can result in misaligned forces, leakage, or unexpected movements, posing safety risks.
3. Inspection and Maintenance: Regularly inspect the single-acting hydraulic cylinder for any signs of wear, damage, or leakage. Maintain a scheduled maintenance program to address any issues promptly. Neglecting maintenance can compromise the cylinder’s performance, leading to potential safety hazards or equipment failure.
4. Fluid Compatibility: Ensure that the hydraulic fluid used in the system is compatible with the single-acting hydraulic cylinder and other components. Using the wrong type of fluid can cause seal degradation, reduced performance, or system malfunctions. Consult the manufacturer’s recommendations and follow proper fluid selection and maintenance practices.
5. Leak Prevention: Monitor the hydraulic system for any signs of leaks, especially around the single-acting hydraulic cylinder. Leaking hydraulic fluid can create slippery surfaces and increase the risk of accidents. Address any leaks promptly by replacing damaged seals or components and ensure that proper containment measures are in place.
6. Overload Protection: Implement suitable overload protection mechanisms to prevent excessive forces or loads from damaging the single-acting hydraulic cylinder. This may include incorporating relief valves, pressure-limiting devices, or load-sensing controls. Overload protection helps prevent equipment failure, potential injuries, or structural damage.
7. Lockout/Tagout Procedures: When performing maintenance, repair, or any work involving the single-acting hydraulic cylinder, adhere to lockout/tagout procedures. Lockout/tagout ensures that the hydraulic system is safely de-energized and secured, preventing accidental activation or release of stored energy. This protects personnel from injury during maintenance activities.
8. Operator Training and Awareness: Ensure that operators receive proper training on the safe operation of single-acting hydraulic cylinders. They should be aware of the potential hazards, proper handling techniques, and emergency procedures. Promote a culture of safety and encourage operators to report any safety concerns or incidents promptly.
9. Personal Protective Equipment (PPE): Provide appropriate personal protective equipment, such as gloves, safety glasses, or protective clothing, to personnel working with or around the single-acting hydraulic cylinder. PPE helps protect against potential hazards, including hydraulic fluid contact, flying debris, or unexpected movements.
In summary, when using single-acting hydraulic cylinders, it is essential to consider pressure and force limitations, proper installation, inspection and maintenance, fluid compatibility, leak prevention, overload protection, lockout/tagout procedures, operator training and awareness, and the use of personal protective equipment. Adhering to these safety considerations promotes a safe working environment and ensures the reliable and secure operation of the hydraulic system.
editor by CX 2024-02-24
China Standard Cheap Single Double Acting Mini Lift Telescopic Hydraulic Cylinder for Press Excavator Tractor Loader Trailer Forklift Wrecker supplier
Product Description
| Excavator Hydraulic Cylinder Arm Boom Bucket Cylinder For famous brand excavator | |||
| Part number | Tube dia mm | Rod dia mm | Stroke mm |
| 205-63-57100 | 120 | 85 | 1285 |
| 206-63-57100 | 120 | 85 | 1285 |
| 205-63-57160 | 120 | 85 | 1285 |
| 205-63-57120 | 135 | 95 | 1490 |
| 203-63-57130 | 125 | 85 | 1120 |
| 203-63-57131 | 125 | 85 | 1120 |
| 205-63-57130 | 125 | 85 | 1120 |
Specifications
1.Supply to USA,Europe,and Australia, Russia.
2.Material:Stainless Steel
3.Professional performance excavator parts supplier
4. High quality and low price
FAQ
Q1: Are you Manufacture or Trade Company?
A1: We are manufacture,we have 20 years experience for supply Metal material and products in domestic.
Q2: How can we guarantee quality?
A2: Always a pre-production sample before mass production;Always final Inspection before shipment;
Q3: What is your terms of payment ?
A3: 1.T/T: 30% deposit in advance, the balance 70% paid before shipment
2.30% down payment, the balance 70% paid against L/C at sight
3.CHINAMFG negotiation
Q4: Can you provide Certificates for aluminum materials ?
A4:Yes,we can supply MTC-Material Test Certificate.
Q5: Can you provide sample?
A5: Yes, we can provide you sample, but you need to pay for the sample and freight firstly. We will return the sample fee after
you make an order.
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Piston Cylinder |
| Adjusted Form: | Switching Type |
| Customization: |
Available
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How does a single-acting hydraulic cylinder handle variations in cylinder size and capacity?
A single-acting hydraulic cylinder is designed to handle variations in cylinder size and capacity. Here’s a detailed explanation:
Single-acting hydraulic cylinders are versatile components used in various applications that require linear force and movement. They are available in different sizes and capacities to accommodate a wide range of operational requirements.
Here are some key aspects of how single-acting hydraulic cylinders handle variations in cylinder size and capacity:
1. Bore Diameter: The bore diameter of a single-acting hydraulic cylinder determines its size. Cylinders with larger bore diameters are capable of exerting greater force and accommodating larger loads. Manufacturers offer single-acting cylinders with a range of bore sizes, allowing users to select the appropriate cylinder size based on the desired force output for their specific application.
2. Stroke Length: The stroke length of a single-acting hydraulic cylinder refers to the distance the piston can travel within the cylinder. Longer stroke lengths enable the cylinder to extend or retract over a greater distance. Single-acting cylinders are available with various stroke length options to meet different operational requirements.
3. Piston Rod Diameter: The piston rod diameter of a single-acting hydraulic cylinder affects its strength and load-bearing capacity. Cylinders with thicker piston rods can withstand higher loads and provide increased stability. Manufacturers offer single-acting cylinders with different piston rod diameters to accommodate variations in load capacity.
4. Load Capacity: Single-acting hydraulic cylinders are designed to handle different load capacities. The load capacity is influenced by factors such as the cylinder’s bore diameter, piston rod diameter, and overall construction. Manufacturers provide specifications and guidelines indicating the maximum load capacity that a particular single-acting cylinder can safely handle.
5. Customization: In some cases, users may require single-acting hydraulic cylinders with specific size and capacity requirements that are not readily available as standard options. In such instances, manufacturers often offer customization services, allowing customers to order cylinders tailored to their unique specifications.
It is crucial to select a single-acting hydraulic cylinder with the appropriate size and capacity for a given application. Factors such as the required force output, load capacity, and operational conditions should be considered when choosing the cylinder size and capacity.
In summary, single-acting hydraulic cylinders handle variations in cylinder size and capacity through the availability of different bore diameters, stroke lengths, and piston rod diameters. Manufacturers offer a range of options to meet various load requirements, and customization services are available for unique applications. By selecting the right cylinder size and capacity, users can ensure optimal performance and reliability in their hydraulic systems.
How does a single-acting hydraulic cylinder contribute to precise force control in heavy machinery?
A single-acting hydraulic cylinder plays a crucial role in achieving precise force control in heavy machinery. Here’s a detailed explanation:
Heavy machinery often requires accurate and controlled application of force for various operations, such as lifting, pushing, or pressing. Single-acting hydraulic cylinders offer several features that enable precise force control in heavy machinery. Here are some key points on how single-acting hydraulic cylinders contribute to precise force control:
1. Single-Direction Force: Single-acting hydraulic cylinders generate force in a single direction, typically the extension stroke. This characteristic allows for precise control over the force applied during the extension of the cylinder. By regulating the hydraulic pressure supplied to the cylinder, the force exerted can be precisely adjusted to match the requirements of the task at hand. This allows for fine-tuning and accurate force control in heavy machinery operations.
2. Pressure Regulation: The hydraulic system associated with a single-acting hydraulic cylinder allows for precise regulation of hydraulic pressure. Pressure control valves, such as flow control valves or pressure relief valves, can be incorporated into the hydraulic circuit to manage the pressure supplied to the cylinder. These valves enable operators to adjust the hydraulic pressure according to the desired force requirements, ensuring precise force control during operation.
3. Load-Sensing Systems: In some advanced heavy machinery applications, load-sensing systems can be integrated with single-acting hydraulic cylinders to achieve precise force control. Load-sensing systems measure the load or resistance encountered by the cylinder and adjust the hydraulic pressure accordingly to maintain a consistent force. This real-time feedback mechanism ensures that the force remains constant, even when the load or resistance changes, resulting in precise force control throughout the operation.
4. Force Feedback: Single-acting hydraulic cylinders can be equipped with force feedback mechanisms to provide operators with information about the force being exerted. Load cells or pressure transducers can be installed to measure the force at the cylinder or at specific points in the machinery. This feedback allows operators to monitor and adjust the force output, ensuring precise control and preventing excessive or insufficient force application.
5. Control Systems: In modern heavy machinery, single-acting hydraulic cylinders can be integrated into sophisticated control systems. These control systems utilize sensors, actuators, and electronic controls to monitor and regulate the force exerted by the cylinders. By employing algorithms and feedback loops, the control systems can achieve precise force control, enabling the machinery to perform complex tasks with accuracy and repeatability.
6. Proportional Valves: Proportional valves are often used in conjunction with single-acting hydraulic cylinders to achieve precise force control. These valves allow for continuously variable control of the hydraulic flow and pressure, enabling fine adjustments in force output. Proportional valves offer high responsiveness and accuracy, making them suitable for applications where precise force control is required.
It is important to design and configure the hydraulic system and control mechanisms in heavy machinery carefully. Factors such as load requirements, speed, system dynamics, and safety considerations need to be taken into account to achieve optimal force control.
In summary, single-acting hydraulic cylinders contribute to precise force control in heavy machinery through their single-direction force generation, pressure regulation capabilities, integration with load-sensing systems, force feedback mechanisms, utilization within control systems, and the use of proportional valves. These features enable operators to achieve accurate and controlled force application, resulting in precise force control in heavy machinery operations.
How does a single-acting hydraulic cylinder contribute to controlled and precise movement?
A single-acting hydraulic cylinder plays a significant role in providing controlled and precise movement in hydraulic systems. Here’s a detailed explanation:
1. Hydraulic Pressure Control: The movement of a single-acting hydraulic cylinder is controlled by regulating the hydraulic pressure supplied to the cylinder’s pressure chamber. By adjusting the pressure, the speed and force of the cylinder’s movement can be controlled. This enables precise control over the extension or retraction of the piston, allowing for controlled and precise movement of the load.
2. Flow Control Valve: Single-acting hydraulic cylinders are often equipped with flow control valves, which further enhance control over the cylinder’s movement. The flow control valve regulates the rate of fluid flow into and out of the cylinder, thereby controlling the speed of the piston’s movement. By adjusting the flow control valve, the movement can be fine-tuned to achieve the desired speed and ensure precise positioning of the load.
3. Cylinder Bore Size and Piston Area: The size of the cylinder bore and the piston area also contribute to controlled and precise movement. A larger cylinder bore and piston area provide a higher force output for a given hydraulic pressure. This allows for finer control over the movement, as smaller changes in pressure result in smaller changes in force. The larger piston area also reduces the effects of internal friction, enabling smoother and more precise movement.
4. Control Systems: Single-acting hydraulic cylinders can be integrated into control systems that provide advanced control and automation capabilities. These control systems can utilize sensors, feedback mechanisms, and programmable logic controllers (PLCs) to precisely control the movement of the cylinder. By incorporating closed-loop control and feedback, the system can continuously monitor and adjust the cylinder’s position, speed, and force, ensuring highly controlled and precise movement.
5. Position Feedback: To achieve precise movement, single-acting hydraulic cylinders can be equipped with position feedback mechanisms, such as linear position sensors or encoders. These sensors provide real-time feedback on the position of the piston, allowing for accurate control and positioning of the load. The position feedback information can be used to adjust the hydraulic pressure or flow rate, ensuring the desired position is achieved with high accuracy.
6. Damping and Cushioning: Single-acting hydraulic cylinders can incorporate damping and cushioning mechanisms to control the deceleration and impact forces at the end of the cylinder stroke. These mechanisms help prevent sudden stops or jerky movements, contributing to smoother and more controlled motion. Damping and cushioning improve the precision of the cylinder’s movement, particularly in applications that require delicate handling or where abrupt stops can cause damage.
7. System Calibration and Tuning: Achieving controlled and precise movement with a single-acting hydraulic cylinder often involves system calibration and tuning. This process involves adjusting the hydraulic parameters, such as pressure, flow rate, or valve settings, to optimize the system’s performance and achieve the desired movement characteristics. Calibration ensures that the hydraulic system operates within the desired range and delivers accurate and repeatable movement.
In summary, a single-acting hydraulic cylinder contributes to controlled and precise movement through hydraulic pressure control, flow control valves, cylinder bore size and piston area, control systems, position feedback, damping and cushioning mechanisms, and system calibration and tuning. These factors work together to provide accurate, smooth, and controlled motion in hydraulic systems, allowing for precise positioning and handling of loads.
editor by CX 2023-12-03
China Standard Hsg Welded Mini Tractor Hydraulic Cylinder Double Acting vacuum pump diy
Product Description
mini tractor hydraulic cylinder
Product Description
Eaton, parker, hercules, prince, cross type hydraulic cylinder mini are used for Trailer, Agricultural Machinery, Garbage Truck, Landing Platform etc.
Tsingshi hydraulic Customers, MAN, JAC, VOLVO, SHACMAN, DAF, JMC, HUNO, CIMC, SINOTRUK, TATRA,BENS,XIHU (WEST LAKE) DIS.FENG, FOTON,etc.
1.Piston rod electroplate hard chrome;
2.lighter and easier to maintenance mini tractor hydraulic cylinder;
3.High quality alloy seamless steel pipe have better mechanical properties;
4.The world famous brands of seals, such as Parker, Merkel, Hallite, Kaden, etc;
5.World-class processing technology ensures stable and reliable quality.
| NO | ITEM | DATA of mini tractor hydraulic cylinder |
| 1 | Material | Carbon Steel, Alloy Steel, 27SiMn,45#,20#,etc |
| 2 | Honed tube | 40-300mm, Heat treatment, honing, rolling |
| 3 | Honed tube | 30-280mm, plated nickel or hard Chrome or ceramic |
| 4 | Seal kit | Parker, Merkel, Hallite, Kaden, etc |
| 5 | Coating | Sandblasting, primer paint, middle paint, finish paint, Color can paint according to customer demands. |
| 6 | Technology | double acting hydraulic cylinder |
| 7 | Mounting type | Pin-eye , flange, trunnion mount,ball mount, screw thread. FC, FE, FEE, FSE,TPIN |
| 8 | Working medium | Hydraulic Oil |
| 9 | Working pressure | 16-20Mpa mini hydraulic cylinders |
| 10 | Temperature range | -50°C to +100°C |
Detailed Photos
Company Profile
Tsingshi hydraulic is a hydraulic telescopic cylinder for dump tipper truck company which takes up with hydraulic design, R&D, manufacturer, sell and service hydraulic products- mini tractor hydraulic cylinder.
-double acting hydraulic cylinder Certification ISO9001 TS16949, etc;
-mini double acting hydraulic cylinder Export to North America, South America, Australia, South Korea, Southeast Asia, South Africa, Europe, Middle East, etc;
-ODM&OEM small double acting hydraulic cylinder according to client’s requirements;
-Professional manufacturer& supplier of Hydraulic Cylinders over 30 years;
-The micro double acting hydraulic cylinder can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Garbage Truck,Landing Platform etc; We can produce the follow brand hydraulic cylinder. HYVA, BINOTTO, EDBRO, PENTA, MAILHOT, CUSTOM HOIST, MUNCIE, METARIS, HYDRAULEX GLOBAL, HYCO, PARKER, COMMERCIAL HYDRAULICS, MEILLER. WTJX, XT, JX, HCIC, ZX, SZ, SJ.
CUSTOMERS PHOTOS
QUALITY GUARANTEE
HIGH QUALITITY GUARANTEE- mini tractor hydraulic cylinder
-7*24 service.
-Competitive price.
-Professional technical team.
-Perfect after-sales service system.
-ODM&OEM Hydraulic Cylinder according to customer needs.
-Strong Hydraulic Cylinder production capacity to ensure fast delivery.
-Guarantee Quality. Every process must be inspected, all products need be tested before leaving the factory.
<hydraulic cylinder double acting Leak Test
<mini hydraulic cylinder Buffer Test
<small hydraulic cylinder Reliability Test
<micro hydraulic cylinder Full Stroke Test
<mini double acting hydraulic cylinder Operation Test
<micro double acting hydraulic cylinder Pressure Tight Test
<small double acting hydraulic cylinder Load Efficiency Test
<double action hydraulic cylinder Start-up Pressure Test
<mini tractor hydraulic cylinder Testing the Effect of Limit
SALES AND SERVICE
PRODUCTS SERIES
ONE WORLD ONE LOVE
| Certification: | CE, ISO/Ts16949 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do hydraulic cylinders compare to other methods of force generation like electric motors?
Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:
1. Working Principle:
– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.
– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.
2. Force and Power:
– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.
– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.
3. Control and Precision:
– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.
– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.
4. Efficiency and Energy Consumption:
– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.
– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.
5. Environmental Considerations:
– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.
– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.
6. Application Suitability:
– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.
– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2023-11-13